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2011-9-19

Introduction to the application of common winding machine

Due to the variety of coil product functional requirements are different, the winding machine type is diverse, the common winding machine with automatic winding machine, automatic winding machine, winding machine, a servo precision winding machine, winding machine and other machines.

Automatic winding machine

It is only in recent years developed new models, in order to adapt to the high efficiency, high production requirements, full automatic type are generally used for linkage design, domestic manufacturer is a reference to Taiwan's import models design, by using the programmable controller as the control core equipment, combined with mechanical hand, pneumatic control element and the implement attachment to complete the automatic wire wrapped around the foot, automatic, automatic shear line, automatic loading and unloading frame function, this type of extremely high production efficiency, greatly reduces the reliance on manual, an operating staff can also look after several such devices, the production quality is relatively stable, very suitable for high yield processing occasions. However, such models as the integration of numerical control, pneumatic control, many of the new technology, so the price is a few million high 10 million yuan, the price also makes many users looking to sigh step, the functional requirements of the equipment spare parts for the use of a large number of standard parts and pieces of custom, so once appeared fault relative repair process will be very complex, cycle will be longer. Its advanced and high yield still attract customers. Potter automation network the main types of automatic winding machine, a strong professional product quality assurance, as China and Southeast Asia to provide various types of automation products.

Semi automatic winding machine

Is currently the most widely used models are also known as CNC automatic winding machine, which can automatically cable, with different mechanical structure can complete different winding requirements has the advantages of high efficiency, convenient maintenance, high cost-effective advantages, domestic manufacturers have generally used CNC controller, some manufacturers use of self-developed controller as the control of the core, the CNC models is a very mature models, many manufacturers in function and purpose are made of innovation and upgrading of products, the use of a series of continuous extension, as the market's most widely used models, the models of the price compared to the automatic winding motor is a few million yuan price, are much lower, according to the different uses to have several thousand ranging in price, this type of defect is a must be equipped with one operator. At present, in ballast inductance coil production and so on some occasions can see the model application.

Ring winding machine

Is a special type, a common side sliding type and belt, is winding loop special models, the models from appearing to now no great technical change, at present, the nose section is mainly to imports, more common are the United States high Cayman brands, imports of domestic head relative to the handpiece has many advantages comparison of the fine workmanship, materials are generally made of special alloy wear-resistant performance, head can bear long time operation processing requirements, some head adopts a split structure on the design of line storage ring to be more convenient. Ring winding machines are generally for table mechanism, equipment mainly by mechanical structure mainly, the price is mainly divided into two kinds of imported and domestic head head.

Servo precision winding machine

Today's high-tech combination is currently the most advanced most powerful models, high-end models can be fully simulating hand winding movement, the spindle and cable are used in high precision servo motor, control system adopts high operational capacity of PLC system, with automatic operation, automatic identification, error correction and other functions, due to the use of closed loop control, so when there is cable out-of-step phenomenon such as equipment can automatically correct, high-resolution servo motor can guarantee the high low speed equipment operation stability, the models of the attachment device is more advanced, such as auxiliary mold unloading device, active tension pay-off, electromagnetic automatic regulation type tension device, due to the use of a large number of high-tech, so prices than CNC automatic winding machine high many, generally used in the coil parameters with specific requirements of the occasion.

Transformer winding machine

Is the more common type, structural form to have vertical and horizontal, we generally more common is the horizontal winding machine for winding coil of transformer special equipment, the traditional transformer winding machine compared to single are artificial cable plastic models, modern models have automatic cable series, is a large electrical transformer parts, so the winding machine structure is relatively large, weight according to winding machine level from a few hundred to thousand kilograms, due to modern technology in transformer winding machine based on the new model, the function also becomes more powerful, flexible pre-pressing device appeared instead of traditional manual knock shaping cumbersome process, so that the transformer winding process to become more simple.

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